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Replacing a damaged vacuum-cleaner plug

Summary A maintenance manager asked whether a vacuum cleaner with a broken cord end needed an entire new cord. OSHA said an approved replacement plug could be used if the equipment is restored to its approved condition. It also said the equipment must be visually inspected for damage before each shift of use.
Document
Federal opinion letter
Agency
Occupational Safety and Health Administration (OSHA)
Document number
2014-04-18-0
Date issued
April 18, 2014
Status
Active
Status last verified October 8, 2026

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About this page: The full text below is the official document from Occupational Safety and Health Administration (OSHA). Ezel adds the plain-English summary and tracks the document's status. The official source linked on this page is authoritative for any reliance.

April 18, 2014

Mr. Wes Woodward, Maintenance Mgr.

Sugar Loaf Senior Living

Dear Mr. Woodward:

This letter is in response to your letter dated March 31st, 2014, to the Occupational Safety and Health Administration (OSHA). This letter was forwarded to OSHA's Directorate of Enforcement Programs for response. You had a question about OSHA requirements for replacing the electrical cord on a vacuum cleaner.

This letter constitutes OSHA's interpretation only of the requirements discussed below and may not be applicable to any question not delineated within your original correspondence. Your question and our reply follow:

Question: Can I replace the broken end of an electrical cord on my vacuum cleaner with a UL approved plug? Or must I replace the entire cord on the machine?

Response: The letter you referenced from April 4, 2010 (letter # 20070926-7973; https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=27353), does apply to the scenario you described. As stated in the referenced letter, damaged or defective cords can be replaced so long as they return to their "approved" state. Therefore, you may replace the broken end of the electric cord of the vacuum cleaner with an approved UL plug, so long as the equipment returns to its approved condition; and so long as the equipment is visually inspected for any damages prior to use on any shift.

In addition to the information we have provided above, the following links on electric cords, and general electrical safety, may be useful for you:

  • Electrical safety participant guide - https://www.osha.gov/dte/grant_materials/fy07/sh-16586-07/4_electrical_safety_participant_guide.pdf*

  • OSHA's electrical safety page and guide to standards - https://www.osha.gov/SLTC/electrical/index.html

Thank you for your interest in occupational safety and health. We hope you find this information helpful. To ensure that you are using the correct information and guidance, please consult OSHA's website at https://www.osha.gov/. If you have further questions, please feel free to contact the Directorate of Enforcement Programs at (202) 693-2100.

Sincerely,

Thomas Galassi, Director

Directorate of Enforcement Programs

  • Accessibility Assistance: Contact the Directorate of Enforcement Programs at (202) 693-2129 for assistance accessing PDF materials.

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