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Sampling for flammable vapors in spray areas

Summary An OSHA memorandum clarified when inspectors needed lower-explosive-limit sampling before citing spray-finishing requirements. Documented organic-peroxide spraying or flammable materials inside a spray booth could be cited without sampling. Other spraying areas required sampling to establish a hazardous vapor condition.
Document
Federal opinion letter
Agency
Occupational Safety and Health Administration (OSHA)
Document number
1979-03-20
Date issued
March 20, 1979
Status
Active
Status last verified October 10, 2026

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About this page: The full text below is the official document from Occupational Safety and Health Administration (OSHA). Ezel adds the plain-English summary and tracks the document's status. The official source linked on this page is authoritative for any reliance.

March 20, 1979

MEMORANDUM FOR: ROBERT WENDELL
Regional Administrator

THRU: DONALD E. MACKENZIE Field Coordinator

FROM: IRVING WEISBLATT Acting Director,
Federal Compliance and State Programs

SUBJECT: Clarification of 29 CFR 1910.107 in regard to when
sampling for the LEL would be required

REFERENCE: Memo of June 14, 1978, to Acting R.A. Atlanta from Bruce Hillenbrand:

Subject: Clarification of 1910.94 & 1910.107

This memorandum, confirming several conversations between Messrs. Wendell, Brown and Barto, amplifies the discussions on 29 CFR 1910.107 in regard to when sampling for the LEL would be required. The following are examples of when or when not to sample for the LEL:

  1. When organic peroxides are used in any spraying operation and documentation is available that substantiates this, 29 CFR 1910.107 stands on its own and can be cited without sampling for the LEL.

  2. Inside spray booths or spray rooms where flammable and/or combustibles are used and documentation is available that would substantiate this, 29 CFR 1910.107 can be cited without sampling for the LEL.

  3. Spraying areas as defined in 29 CFR 1910.107 are any areas in which dangerous quantities of flammable vapors or mists, or combustible residues, dusts, or deposits are present due to the operation of spraying processes. In spraying areas, ventilation, quantity of flammable and/or combustibles being sprayed, absence of residues, dusts or deposits, etc., make it difficult to determine if there are dangerous flammable vapors present. Therefore, sampling for the LEL would be necessary to establish that a hazard exists before citing 29 CFR 1910.107, in situations other than those found in example one and two above.

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