OSHRC ALJ decision Docket 95-0341 Decided May 5, 1997 Mixed result Judge Richard DeBenedetto

Meer Corporation

Process-safety citations vacated, shaft guard item affirmed

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This order from 1997 bound only the parties to this case; it isn't precedent. Ezel answers your situation under the current OSHA standards and Commission precedent, with citations.

Currency note: this decision dates from 1997
The OSHA standards may have been amended, penalty amounts have been adjusted, and later Commission or court decisions may have changed the analysis since then. Treat this page as historical context, not current compliance advice. Verify the current standard before relying on any specific rule, threshold, or penalty mentioned here.
Final order, not Commission precedent
This decision by an OSHRC Administrative Law Judge became a final order of the Commission because no Commissioner directed review (29 U.S.C. § 661(j)). It binds the parties but is not binding precedent in other cases. The full text below is from the official OSHRC release.
About this page: The plain-English summary and decision snapshot below were written by Ezel based on the official OSHRC release. The full text is the Commission's own document.
Read the official release (oshrc.gov)

Plain-English summary

Meer Corporation used large quantities of methanol and ethanol while manufacturing botanical products. OSHA alleged numerous process safety management violations, arguing that atmospheric storage tanks were connected to the production process. The judge found that OSHA's witnesses gave inconsistent and incomplete evidence and did not prove that the storage tanks remained interconnected with process vessels after liquid was transferred. The judge also concluded that the exemption and process definition were too vague to give Meer fair notice of OSHA's narrower interpretation. The PSM citations were vacated. A separate machine-guarding item for two exposed vertical mixer shafts was affirmed, but its penalty was reduced from $3,500 to $1,000 because employee contact was difficult and the gravity was low.

Decision snapshot

  • Cited standard(s): 29 C.F.R. § 1910.119(a)(1)(ii); 29 C.F.R. § 1910.119(a)(1)(ii)(B); 29 C.F.R. § 1910.119(b); 29 C.F.R. § 1910.219(c)(3)
  • Outcome: The process-safety citations were vacated; the vertical-shaft guarding item was affirmed with a reduced $1,000 penalty.
  • Key point: OSHA did not prove that exempt atmospheric storage tanks were interconnected with a covered process, and its interpretation was not adequately expressed in the regulation.

Full text (OSHRC public release)

SECRETARY OF LABOR, :
Complainant, :
: OSHRC
v. : Docket No. 95-0341
:
MEER CORPORATION, :
Respondent. :
:

Appearances:
Nancee Adams-Taylor, Esq. David G. Uffelman, Esq.
Office of the Solicitor Grotta, Glassman & Hoffman
U.S. Department of Labor Roseland, New Jersey
For Complainant For Respondent
Before Administrative Law Judge Richard DeBenedetto
DECISION AND ORDER
Meer Corporation (Meer ) was cited on January 9, 1995, for both serious and nonserious
violations of numerous safety requirements for the management of hazards associated with processes
using highly hazardous chemicals. The standard prescribing the multiple procedures is referred to as
process safety management (PSM). The serious citation also includes an item alleging violation of
the machine guarding standard at 29 C.F.R. § 1910.219(c)(3) dealing with vertical shafting.1 The
Secretary proposes that penalties totaling $29,500 be assessed for the serious citation and $1000 for
the nonserious. Meer contested the matters.
Meer maintains a facility in North Bergen, New Jersey, where it uses flammable liquids in the
manufacture and processing of natural botanical products as ingredients for food and pharmaceutical
industries (Exh. C-9). The PSM standard applies to a process which involves a flammable liquid on
site in one location in a quantity of 10,000 pounds or more. §1910.119(a)(1)(ii).

     1
     The original citation item referred to the standard at § 1910.219(c)(2)(i), which covers horizontal shafting. By

order entered on November 1, 1995, the Secretary was allowed to amend the citation to substitute the vertical for the
horizontal.
While Meer acknowledges that it stores at its facility flammable liquids in the form of
Methanol and Ethanol in a quantity that exceeds 10,000 pounds (Tr. 240-241, 322), it challenges the
citations claiming that its usage of the flammable liquids is specifically excluded from coverage by §
1910.11 9(a)(1)(ii)(B), which identifies the exclusion as follows:
Flammable liquids stored in atmospheric tanks or transferred which
are kept below their normal boiling point without benefit of chilling or
refrigeration.
It is not disputed that the liquids were stored in atmospheric tanks (as well as transferred) and
kept below normal boiling point without chilling or refrigeration. The Secretary contends that the
storage tanks were “interconnected” to blending vessels for batch processing, thereby rendering the
exemption inoperative in accordance with § 1910.119(b), which defines “process” as follows:
Process means any activity involving a highly hazardous chemical
including any use, storage, manufacturing, handling, or the on-site
movement of such chemicals, or combination of these activities. For
purposes of this definition, any group of vessels which are
interconnected and separate vessels which are located such that a
highly hazardous chemical could be involved in a potential release
shall be considered a single process.
The Secretary presented several OSHA documents in support of her case, including an
Interpretation Letter (Exh. C-12), PSM Guidelines for Compliance (Exh. C-13), and a Fact Sheet
“highlighting” the PSM standard (Exh. C-14). The Interpretation Letter, dated January 8, 1993, is
addressed to an attorney representing the Flavor and Extract Manufacturers’ Association, and the
Fragrance Materials Association. The attorney had requested that the OSHA Director of Compliance
Programs clarify the applicability of the PSM standard to his clients. The Director’s response reads,
in pertinent part, as follows:
In your letter you requested that OSHA answer the following
question. Does the rule (at 29 CFR 1910.119(a) (1) (ii) (b)) [sic]
exempt all flammable liquids stored or transferred which are kept
below their normal boiling point without benefit of chilling or
refrigeration, including, but not limited to, flammable liquids in
atmospheric tanks?

            The answer to your question is no, and the following is provided for
            clarification. The exemption is limited to flammable liquids stored in
            atmospheric tanks or transferred which are kept below their normal

                                               2

boiling point without the benefit of chilling or refrigeration. This
exemption is applicable to flammable liquids in tanks, containers and
pipes used only for storage and transfer (to storage) and not
connected to a process or a process vessel. Similarly, stored
flammable liquids in containers, including cans, barrels and drums,
would be exempt from coverage by the PSM standard. We
recommend you carefully consider the definition of “process” to
determine further applicability of the PSM standard in situations
where flammable liquids are stored in tanks or containers at a
worksite.
Both the Guidelines and the Fact Sheet reflect essentially the same interpretation: that atmospheric
tank storage and associated transfer of flammable liquids kept below their normal boiling point
without chilling or refrigeration are not covered by the PSM standard unless the storage tank is
connected to a process.
When the Secretary completed her case in chief, Meer moved to dismiss the PSM-related
charges on the ground that the Secretary failed to establish facts necessary to show that the flammable
liquids stored in the atmospheric tanks were connected to a process. The motion was granted (Tr.
507-08). During the course of the hearing, Meer also argued that the definition of “process” read in
conjunction with the 119(a)(1)(ii)(B) exemption is unconstitutionally vague and unenforceable. The
issue is also raised in Meer’s posthearing brief at 2. Both the factual and constitutional issues will be
addressed.
The Secretary’s principal witnesses were OSHA compliance officers Arthur Dube and Valerie
Cordelli.2 Dube testified that he had received training in the PSM standard and had given training
courses in the subject to OSHA personnel. He accompanied Cordelli during the inspection of Meer’s
facility as her “technical” advisor (Tr 13-26).3 On the question of whether his observations during

     2
      The Secretary’s third witness was Christopher Schiller, enforcement supervisor of the New Jersey Department

of Environmental Protection (DEP). His testimony was essentially limited to a 1994 report of hazardous substance
information filed by Meer with DEP (Exh. C-9). Schiller’s testimony and the hazardous substance data contained in the
1994 report are not relevant to the decisive issues in the case.
3
On cross-examination, Dube stated that his role went beyond that of technical advisor: “I was there to help on
the inspection. I was the technical advisor. I took the lead on the [PSM] items” (Tr. 154-55). In her prehearing disclosure
statement and witness list, Secretary’s counsel listed Dube as an expert witness and described him as “the in-house Regional
‘expert’ on process safety and the process safety standards.”

                                                         3

the inspection led him to conclude Meer was obligated to comply with the PSM standard, Dube
testified on direct examination as follows (Tr. 26-27):
Q Did you make a determination, based on your on site
observations, as to whether or not this employer was covered?
A Yes.
Q And what was that determination?
A The determination was the threshold quantity of a flammable
substance and how it was used.
Q How was it used?
A It was used in the process of a botanical extract. The process
itself was a bo -- I believe was a botanical extract.
Q And in your understanding, what was determinative as to
whether or not that was covered by the standard?
A Oh, Okay. The, the flammable substance that was utilized was
piped into the extraction process by a hard piping, and it was going
through a series of distilling operations and extraction operations. I
think mixing and blending also. I’m not entirely positive about the,
you know, all of the processing at this time.
Q In fact, that would have been indicated if something had been
given to you showing the process. Was anything given to you
showing the process?
A I believe we have a process flow or a floor plan or something
like that showed us where the tanks were, where the kettles were, --
Q Okay.
A --and where the equipment was.
When asked to explain what he meant by the term “hard pipe,” he stated: “Well hard pipe versus a
flexible hose or something like that” (Tr. 28). When Secretary’s counsel sought to clarify what the
witness actually observed, his response was somewhat ambiguous (Tr. 29):
Q Do you know, based on your observations, did you observe
these tanks and their hard piping on--
A Yes, I was on a plant tour; yes.
Q Plant tour. Who accompanied you on that plant tour?
A Valerie Cordelli and Dick Maier. I hope I’m saying
the name right. Dick Maier.
On cross-examination, Dube stated that when he conducted his inspection of Meer’s facility,
he was accompanied during “the whole tour” by compliance officer Cordelli and Meer’s vice
president of operations Richard Maier. Bob Miller, the shop steward, also participated in the tour
some of the time (Tr. 137-38, 244). When Dube was questioned as to whether he sought to obtain

                                             4

information from Richard Maier about a storage tank that the inspection party came upon (which was
labeled alcohol), the following exchange took place (Tr. 139-40):
Q And did you ask Mr. Maier anything about that tank?
A About the tank?
Q About the tank?
A Sure.
Q What did--
A What was in it. He said: ‘Alcohol. That’s our alcohol storage
tank.’
‘What happens to the alcohol when it comes out of that tank?’
We followed the pipe.4
Q Did you make any determination as to the volume of alcohol
in that tank?
A Mr. Maier already had made that determination inside; but if
I’m not mistak -- I don’t recall, but I think there might have been a
marking on the tank that might have said 10,000 gallons, but I’m not
positive.5
Meer’s counsel continued to probe the witness concerning the quantity of flammable liquids at the
facility and the extent of his knowledge about the manufacturing process (Tr. 149-50,153-54):
Q Now, in making that determination, were you aware of and did
you take into consideration the language of (a)(1)(ii) that talked
about, that states “on site in one location in a quantity of 10,000
pounds or more”?
A Yes.
Q All right. And what aspects of Meer’s operations did you
conclude met that threshold quantity? What specific parts of Meer’s
operations did you have knowledge of at the time that you made that,
made the determin--
A The extraction process.
Q All right. And where was the 10,000 pounds quantity?
A It was more than 10,000 pounds in each of the two buildings,
each of the two extraction processes.
Q Each of the two tanks that you saw?
A No, I didn’t say that. In the processes. The process includes

     4
       A conflicting account of the inspection was presented by compliance officer Cordelli on critical points which will

be discussed presently; however, on this occasion it is noteworthy that Cordelli testified that she did not follow the pipes (Tr.
259).
5
Ten thousand gallons is “roughly equivalent to three times the amount of pounds,” the unit of weight used in the
standard (Tr. 28).

                                                           5

the storage tank, the pipes, the stills, the extractions, the blendings,
etcetera.
Q All right. Did you take any measurements of quantities
involved in those processes?
A No.
Q Did you take an measurements of the equipment?
A No.
Q Did you calculate any volumes?
A Of the equipment?
Q Of the--
A For the equipment?
Q Of the pipes, of the equipment, of anything?
A No.
Q All right. So, if you took no measurements and you made no
calculations, was your entire determination based upon what was
written on document R-2?
A No. Also what was discussed with Mr. Maier.
Q Right. And what did Mr. Maier tell you? That--
A He said he had in excess of however many gallons he said at
the time. It was, you know, 3,000 or 4,000 gallons, or 6,000 in one.
It was something like that.
Q All right.
A I can’t recall the exact number.
* * * *
Q So, it’s your testimony that there are only two processes at
Meer Corporation?
A There were two that, that we looked at. I don’t know if there
were more than two.
Q What were the two that you looked at?
A Like I said, they were an extraction process, botanical
extraction process in two different buildings.
Q All right. And one of those processes involved methanol and
the other involved SDA-3A, whatever that is?
A Whatever that is; yeah. I believe that’s the way it was; yeah.
Q Oh, Okay. Well, I’ll show you R-2 again. What is SDA-3A?
A At that time, I was told it was a flammable substance.
Q You were told that? Who told you that?
A I don’t recall who told me that.
Q All right. So, you drew the conclusion that there were two
processes at Meer Corporation. One involved methanol and involved
6,500 gallons; and the other involved SDA-3A, which you didn’t
know what that was, and that involved 3,600 gallons?
A Or the--

                               6

Q Is that your testimony?
A Or, I’m not entirely clear. Or that it could have been both of
those different chemicals, different substances in one process.
Dube acknowledged that he spent most of his time at the facility on gathering information to
determine whether Meer complied with the numerous citation items that delineate the requirements
of the PSM standard (Tr. 154). Near the end of his cross-examination, Meer’s counsel again sought
to elicit Dube’s knowledge about Meer’s manufacturing process (Tr. 183):
Q But at the point in time that you were making these
determinations, what information did you have specifically about the
nature of Meer’s operations and their manufacturing systems?
A Okay. It was a flammable, a flammable substance. We knew
that. We knew that there were valves that were, we knew some of the
equipment, you know, vessels and things like that. The mixing.
There is nothing in Dube’s testimony to suggest that the “interconnection” between the stored alcohol
and manufacturing process was accomplished by anything other than a “piping” system, and
Secretary’s counsel made no attempt to elicit testimony from Dube that went beyond “hard piping”
as a conduit for conveying the flammable liquids to the extraction process.
Compliance officer Cordelli testified that she did not ask Maier to explain the manufacturing
process at any time during the inspection (Tr. 245, 379). During much of her testimony, considerable
emphasis was given to the piping system. She stated that she observed three tanks located just
outside the coal tar area (Exh. C-4 at 244) that were “piped”, and that the piping was shown in the
plant diagram (Exh. C-4 at page 246). At one point during direct examination, however, when she
was asked to describe the manufacturing process in the coal tar room, she added a new element (Tr.
249-50):
Q Can you describe the process as to the best of your
understanding as to how the material is transferred?
A In the cold [sic] tar room?
Q If you -- If you are aware of it.
A From what I recall, basically, they -- Depending upon what
batch they had to make, they would connect the rubber hose.
Basically, this is how the whole process worked. But they would
connect a rubber hose to the pipe and dispense into either the kettle,
the drum, the stills, whatever they were going to make the batch in.
Q What happened -- Go ahead.
A I was just going to say that, every quantity of whatever

                                             7

flammable liquid they were going to put into these batches differed
because of the batches that they had made there.
Q So they would physically connect a hose to, say, the pipes that
are shown on 246, and then open a valve --
A Yes.
Q -- and the material would be allowed to flow into a kettle or
whatever they had?
A Yes.
Q What would happen with it after that? With the material after
that?
A Then they would blend, mix, make their batch.
Q While in that kettle?
A Yes.
Q Do you know what happened with the kettles after the mix had
been blended?
A Then they would dispense it out of the kettles into the 55
gallon drums or a container, whatever they were going to put it into,
to ship it to wherever their customer was.
After almost a full day of testimony by Dube, who spoke of “hard piping,” Cordelli’s is the
earliest mention of a “rubber hose” connection. How did she come by the information? Not by
personal observation. Although she testified that she saw Meer’s process in actual operation (Tr.
244), she did not disclose any relevant or significant eyewitness account of the manufacturing process
itself that sheds any light on the interconnection issue, despite repeated attempts by the undersigned
to elicit such information (Tr. 266-88).
On cross-examination Cordelli stated that the source of her information was an employee
(unidentified) whom she encountered in the coal tar area during her inspection in late July 1994 (Tr.
387-90). To underscore the difficulty in following her testimony, we quote the following dialogue,
which occurred on redirect examination of Cordelli and which directly contradicts her statement
regarding the employee interview of July 1994 (Tr. 396-97):
Q I think you stated in your answer to Mr. Miller’s question that
you didn’t ask anyone about the process on your second inspection
[1994]. Is that your testimony? Do you recall that testimony?
A I recall that, not asking, yeah.
Q Were you present while anybody asked about the process
during your second inspection [1994]?
A I was present during -- when at the opening conference, when
Mr. Dube and Mr. [Maier] were going over the elements of the

                                              8

standard. Mr. Dube was asking the general questions, whether there
was one process, two processes or three processes.
Q Did you -- You were present for the answers that were
provided?
A Regarding the talking about the process?
Q Yes.
A At that time, yes.
Q And with respect to knowing the operations and what Meer
does, is that because you weren’t -- your limited knowledge as to
what they do, is that strictly because you are only familiar with what
was provided to you?
A JUDGE DEBENEDETTO: Ms. Taylor, I’m going to object
if Mr. Miller does not. I don’t see where this is probative. The
questions that were put to Ms. Cordelli clearly elicited testimony that
she is not well versed in the manufacturing process of this employer.
But Ms. Cordelli, in so many words says, so what. She knows
a hazard when she sees it.
MS. ADAMS-TAYLOR: Right.
Assuming that her information was derived from an employee informant during the 1994
inspection, Cordelli’s version of the process differed from Dube’s on a vital point, and that is the use
of a rubber hose to make the connection between the pipe of the storage tank where the flammable
liquid was stored and “the kettle, the drum, the stills, whatever they were going to make the batch
in.” The clear implication of Cordelli’s testimony is that the hose connecting the stored alcohol and
the manufacturing process vessels was not a fixed component of the equipment, but was attached
on a temporary basis in order to effect the transfer of the alcohol from the storage tank to the
processing vessel. There is not one shred of evidence to indicate that once the alcohol was
transferred for processing, the hose remained attached to the piping of the storage tank and the
processing vessel while the manufacturing process was performed. In other words, interconnection
between the stored chemicals and the manufacturing process is not shown.
It is to be noted that when Secretary’s counsel questioned both Dube and Cordelli regarding
the piping that they considered to be a part of the processing equipment, references were repeatedly
made to Meer’s plant layout (Exh. C-4 at 246, 247) to illustrate the interconnecting “hard” piping
system (Tr. 26-27, 245, 248-49, 251). In fact, the piping (designated by “direction of flow” and
“valves”) depicted in the diagrams serves to interconnect the flow of one storage tank to the flow of

                                               9

another storage tank;6 there is no indication in the plant layout that there was interlinkage between
the storage tanks and any process or process equipment, and no evidence was offered to demonstrate
in a clear and focused manner how a connection to the manufacturing process would be achieved
within the context of the schematic arrangement of the processing equipment, whether it be by rubber
hose or some other device.
Because it is a recurring subject of debate in OSHA hearings, a few words should be said
concerning unidentified employee informants as a source of admissions against the employer.
Cordelli testified that she was told how the process worked in the coal tar room by an unnamed
employee she encountered working in that area. At the time Secretary’s counsel elicited Cordelli’s
testimony concerning the information reportedly provided by an employee, no objection was raised
by opposing counsel. It was not until after the close of the Secretary’s case, when Meer moved to
dismiss the PSM charges, that the parties disputed the probative value of Cordelli’s testimony
founded on information from an unnamed employee (Tr. 415).
In the posthearing brief, the Secretary argues that the testimony qualifies as an admission
under Rule 801(d)(2)(D) of the Federal Rules of Evidence, which provides that a statement is not
hearsay if it is offered against a party and is “a statement by the party’s agent or servant concerning
a matter within the scope of the agency or employment, made during the existence of the
relationship.” Citing the case of O’Neal v. Morgan, 637 F.2d 846 (2d Cir., 1980), the Secretary
further argues that the authentication or identification requirement of Fed. R. Ev. 901(a) has been
fulfilled in accordance with the O’Neal case. (Secretary’s brief at 17-18).
Rule 901(a) provides that “the requirement of authentication or identification as a condition
precedent to admissibility is satisfied by evidence sufficient to support a finding that the matter in
question is what its proponent claims.” The Advisory Committee Note to the rule comments that
“authentication and identification represent a special aspect of relevancy....Thus a telephone
conversation may be irrelevant because on an unrelated topic or because the speaker is not identified.
The latter aspect is the one here involved. Wigmore describes the need for authentication as ‘an
inherent legal necessity’ [citations omitted].” The Advisory Committee Note comments further that

     6
       The tanks shown on page 246 are identified as “bulk storage coal tar alcohol (denatured) and those on page 247

are identified as “bulk alcohol storage” and “bulk recovered alcohol.”

                                                      10

“this requirement of showing authenticity or identity falls in the category of relevancy dependent upon
fulfillment of a condition of fact and is governed by the procedure set forth in rule 104(b).”7
Notwithstanding Meer’s counsel’s failure to raise a timely objection to Cordelli’s testimony
regarding the admission allegedly made by one of Meer’s employees, Rule 901(a) and the Advisory
Committee Note strongly suggest that out-of-court statements of unidentified sources are intrinsically
suspect. Thus, the adjudicating officer must concern himself with the probative worth of the
evidence. The Secretary apparently has recognized this problem: in the posthearing brief she calls
our attention to the O’Neal case, a civil rights suit brought by the plaintiff seeking damages against
several defendants for false arrest and police brutality. A detective witness who testified about a
purported admission by one of the defendants as to having “beat up” plaintiff’s decedent, could not
identify the speaker making the admission during a telephone conversation with the detective witness.
The Court held that when plaintiff presents to the trial judge sufficient evidence from which the jury
can reasonably find that an admission was made by one of a limited group of two or more defendants,
the admission should be received in evidence and the jury should be instructed that it may consider
the admission against each member of the group of defendants who fails to persuade the jury that he
did not make the statement. O’Neal, 637 F.2d at 851.
In her posthearing brief, the Secretary refers to Cordelli’s inspection notes or worksheets
(Exh. C-8) which contain the names of “five or six employees...from whom the statement could have
originated, similar to the pool of employees [sic] in O’Neal.” Secretary’s brief at 19. This case is
decisively dissimilar from the O’Neal case. There the defendants were parties in a civil suit for
monetary damages based upon their alleged wrongful conduct. The Court relied upon the approach
taken by some courts when dealing with similar problems in the field of tort law:
One situation arises when the plaintiff presents evidence to show that
two persons acted negligently toward him, but is unable to determine
which of the two caused the injury he sustained. Professor Prosser
offers the example of two defendants negligently firing weapons in a
public area, with the bullet from one striking the plaintiff. If from

   7
    Rule 104(b) provides:
     Relevancy conditioned on fact. When the relevancy of evidence depends upon the fulfillment of a
   condition of fact, the court shall admit it upon, or subject to, the introduction of evidence sufficient to
   support a finding of the fulfillment of the condition of fact.

                                                      11

ballistics or other evidence the plaintiff cannot determine which
defendant caused his injury, Professor Prosser endorses the view that
the burden of persuasion shifts to the defendants to prove that they did
not cause the injury; if the jury is not persuaded by the evidence of
either defendant, liability is imposed upon both defendants. See
Prosser, The Law Of Torts, 243 and nn. 54-57 (4th ed. 1971)
(collecting cases)....
Id. at 851. The Court left no doubt that under other circumstances, it would apply the traditional
rule:
A strict approach to the rules of evidence might suggest that an
admission is not relevant and hence cannot come into evidence until
the trial judge, acting under Rule 104(b), has determined that there is
at least sufficient evidence (adduced or to be presented) for the jury
reasonably to find that it was made by the particular defendant against
whom it was offered....
Id.
The instant case presents rudimentary obstacles: the “five or six” employees mentioned in
Cordelli’s inspection notes may or may not include the alleged informant; we have no way of knowing
from either Cordelli’s testimony or her notes. Cordelli’s notes disclose the names of five employees
having various job descriptions, but none of whom is shown as having been assigned to the coal tar
area in question. The Secretary’s own comment that “the statement could have originated” from the
“five or six employees,” strikes a chord of uncertainty. Moreover, one would expect the Secretary’s
efforts to establish identification be applied during the hearing instead of in the posthearing brief.
Beyond these obstacles lies a more serious question: should the principle in the O’Neal case be
extended to the unidentified employee informant in OSHA cases? Neither logic nor anything in the
O’Neal case justifies doing so.
Regardless of whether its reliability has been established, the probative force of the purported
admission operates against the Secretary’s case, in that it points up the patchwork of inconsistent
and vague evidence which forms the basis of the Secretary’s case. As previously discussed, the
temporary use of the hose to accomplish the transfer of the alcohol does not establish that the storage
tanks were connected to a process or a process vessel after the alcohol was transferred from the
exempt atmospheric tanks.
Following the presentation of the testimony of the three witnesses, Dube, Cordelli and

                                              12

Schiller, the Secretary rested at which point Meer moved to dismiss the PSM case.8 Before ruling
on the motion, the undersigned called, as an aid to the court, Thomas Seymour, Acting Director of
the OSHA Office of Safety Standards Programs. Having played a substantial role in drafting the PSM
standard, Seymour was engaged by the Secretary as an expert witness but was not presented during
the case in chief (Tr. 441-43).
Seymour explained the purpose of the PSM standards and some of the factors that had to be
considered in applying the standard. Seymour’s comments on the storage of alcohol in atmospheric
tanks and the definition of process were in accord with the information set out in the OSHA
interpretation letter and guidelines discussed earlier.
Both parties were allowed to question Seymour. Meer’s counsel elicited testimony regarding
the consequences of events based upon a hypothetical situation (Tr. 486-88):
Q Now, it’s key to showing the applicability of the standard that
you show the connection to a process; isn’t that correct?
A As we have defined the term “process,” correct.
* * * *
Q ...So if it’s not connected to a process, it’s outside the
standard; is that correct?
A As we have defined process in the standard, correct.
* * * *
Q So the -- let’s say at the end of this -- from time to time the
employer goes to the spigot on these storage tanks, draws out a drum
full of flammable liquid and carts it across into his plant and dumps it
into an acknowledged process....
* * * *
Q Now you don’t count all the liquid that’s in the storage tanks
as part of the process, under that scenario, where you’re carting in
with a barrel and dumping it in and putting it into an admitted process;

     8
         Evidently the Secretary had some idea that her case showed signs of foundering and in need of shoring up. After

presenting all her witnesses, and during the interval before the hearing resumed for a third day, the Secretary took the unusual
step of filing a motion to compel responses to discovery, claiming, in part, Meer “failed to answer many of the Secretary’s
Interrogatories, and provided partial or incomplete responses to other Interrogatories.” Secretary’s motion at 2. The
Secretary presented a number of arguments, including the following:
Respondent has evaded answering the most central and critical questions -- those
contained within Interrogatory No. 3. Interrogatory No. 3 seeks information regarding
whether the tanks referenced in Interrogatory No. 2 are “connected, in any way, to
pipes or other connectors,” the purpose of the pipes or other connectors, and whether
and how they are connected to any part of Respondent’s process. Id.
The Secretary’s motion was denied for being untimely.

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is that correct?
A Because it’s not interconnected.
Q Because it’s not interconnected. That’s the key term; is that
correct?
A That’s correct.
There is no logical difference between using a temporary hose attachment and the hypothetical
portable drum as a means of transferring the alcohol to a process vessel.
The Secretary having failed to show that the storage tanks were connected to a process within
the meaning of the PSM standard, as interpreted by the Secretary , citations number 1 and number
2 cannot be sustained (excepting only the machine guarding violation set forth in item 9 of citation
number 1).
“PROCESS” UNDER THE PSM STANDARD
Meer also contends that the term “process” as defined by the standard is unconstitutionally
vague and indefinite as it relates to the atmospheric tank exemption. It is an adjudicative axiom,
which Meer duly notes, that given the Secretary’s failure to establish a prima facie case, the
constitutional issue need not be addressed. Nevertheless, in view of the potential for major hazard
accidents and the need to protect employees from the consequences of chemical incidents, and
because the problems that have been presented in this case were partly due to the language in the
cited provisions of the PSM standard, there are compelling reasons to deal with the constitutional
sufficiency of the regulation and to direct our attention to what the Fifth Circuit Court of Appeals said
in Diamond Roofing v. OSHRC, 528 F.2d 645, 649 (5th Cir. 1976):
An employer, however, is entitled to fair notice in dealing with his
government. Like other statutes and regulations which allow
monetary penalties against those who violate them, an occupational
safety and health standard must give an employer fair warning of the
conduct it prohibits or requires, and it must provide a reasonably clear
standard of culpability to circumscribe the discretion of the enforcing
authority and its agents....
If a violation of a regulation subjects private parties to criminal or civil
sanctions, a regulation cannot be construed to mean what an agency
intended but did not adequately express.
Although previously quoted, both the exemption and the definition of “process” merit
repeating here so that they may be more clearly observed as being grammatically interrelated:

                                                14

Flammable liquids stored in atmospheric tanks or transferred which
are kept below their normal boiling point without benefit of chilling or
refrigeration. § 1910.119(a)(1)(ii)(B).
Process means any activity involving a highly hazardous chemical
including any use, storage, manufacturing, handling, or the on-site
movement of such chemicals, or combination of these activities. For
purposes of this definition, any group of vessels which are
interconnected and separate vessels which are located such that a
highly hazardous chemical could be involved in a potential release
shall be considered a single process. § 1910.119(b).
The exemption tells us that flammable liquids either stored in or transferred from atmospheric tanks
are exempt from the PSM standard, regardless of the quantity involved. We are not informed of any
transfer restriction.9 The word “process” is defined as meaning any activity involving a highly
hazardous chemical including “any use, storage, manufacturing, handling, or the on-site movement
of such chemicals or combination of these activities.” By definition, process means either storage
alone, or on-site movement alone, or the combination of these activities. Also by definition, “any
group of vessels which are interconnected...shall be considered a single process.”
There is nothing in the language of the exemption and the process definition that warns Meer
about the delimitation of the exemption as conceived by the Secretary. In her guidelines and
interpretation letter, the Secretary altered the exemption by adding such qualifying phrases as: “and
not connected to a process or a process vessel,” or “unless the atmospheric tank is connected to a
process.” These restrictive words obfuscate the meaning of “process” as defined by § 1910.119(b),
which, as we have noted, instructs us that storage is considered to be a process, as is “on-site
movement” (i.e., transfer), or a combination of these activities.
Deference must be given to an agency’s interpretation of its own regulations. Ford Motor
Credit Co. v. Milhollin, 444 U.S. 555, 566, 100 S.Ct. 790, 797, 63 L.Ed. 2d 22 (1980). However,
where the imposition of penal sanctions is at issue, the due process clause prevents that deference
from validating the application of a regulation that fails to give fair warning of the conduct it prohibits
or requires. Diebold, Inc. v. Marshall, 585 F.2d 1327, 1335-39 (6th Cir. 1978). It is recognized that
defects in the constitutional sufficiency of a regulatory warning may be cured by authoritative judicial

     9
     The Interpretation Letter (Exh. C-12), quoted above, explains that the word “transfer” appearing in the exemption

means “transfer (to storage).”

                                                       15

or administrative interpretations which clarify obscurities or resolve ambiguities. Rose v. Locke, 423
U.S. 48, 52 96 S.Ct. 243, 46 L. Ed. 2d 185 (1975). On the other hand, an agency’s interpretation
of a regulation is valid only if that interpretation complies with the actual language of the regulation.
An agency is bound by the regulations it promulgates and may not attempt to circumvent the
amendment process through changes in interpretation unsupported by the language of the regulation.
Fluor Constructors v. OSHRC, 861 F.2d 936, 939 (6th Cir. 1988).
The court in Langer Roofing & Sheet Metal v. Secretary of Labor, 524 F.2d 1337, 1339, n.3,
(7th Cir. 1975), turned to Lewis Carroll to make the point that “unlike Humpty Dumpty, the
Secretary may not give a word whatever meaning she chooses.” In a marginal note, the court quotes
Alice and Humpty Dumpty’s debate on the relativity of language:
“When I use a word,” Humpty Dumpty said in rather scornful tone,
“it means just what I choose it to mean!neither more or less.”
“The question is,” said Alice, “whether you can make words
mean so many different things.”
“The question is,” said Humpty Dumpty, “which is to be
master!that’s all.” Lewis Carroll, Through the Looking-Glass,
Chapter 6.
As to the facts in this case, it is believed that the exemption language and the process
definition as it applies to the exemption are so vague and uncertain as to be insufficient to warn Meer
that it was required to comply with PSM standard.
THE MACHINE GUARDING VIOLATION: § 1910.219(c)(3)
Item 9 of citation number 1, as amended, alleges that the vertical shafts of two mixers
attached to stills #6 and #7 in the New Extract Building were not guarded in accordance with §
1910.219(c)(3), which provides, in relevant part, that vertical and inclined shafting seven feet or less
from the floor shall be enclosed with a stationary casing.
The Secretary’s photographic exhibits (Exhs. 7(a) and 7(b)) show two shafts mounted in the
center of stationary casings each of which is open on one side. The shafts are about 18 inches from
the floor and within the recesses of the bases of the partially open casings. Compliance officer
Cordelli testified that operators of the equipment were required to work on occasion in proximity to
the shafts in a manner that exposed them to the hazard of having the legs of their pants caught in the
rotating shafts (Tr. 303-04).

                                               16

Meer does not dispute that the machine guarding violation existed as demonstrated by the
evidence; however, Meer claims that the $3500 penalty proposed by the Secretary is excessive and
not in accord with the penalty criteria set forth in section 17(j) of the OSH Act., 29 U.S.C. § 666(j),
which provides that when penalties are assessed, due consideration must be given to the size of the
employer, the gravity of the violation, the good faith of the employer, and the employer’s history of
previous violations. Gravity is generally accorded the most weight. Baltz Bros. Packing Co., 1 BNA
OSHC 1118, 1971-73 CCH OSHD ¶ 15,464 (No. 91, 1973).
The photographs clearly indicate that because of their recessed location, it would be difficult
to reach or come into contact with the shafts (including by means of clothing), even if an employee
were to stand or walk so close that his shoes touched the base of the casings. Consequently, it is
concluded that the violation was of relatively low gravity warranting a penalty of $1,000.
Based upon the foregoing findings and conclusions, it is
ORDERED that citations number 1 and number 2 are vacated excepting item 9 of citation number
1 dealing with the machine guarding standard which is affirmed and for which a penalty of $1,000 is
assessed.

                                    RICHARD DeBENEDETTO
                                    Judge, OSHRC

Dated:
Boston, MA

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